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Calcium Bromide Manufacturing Industry

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Calcium Bromide Manufacturing Industry. Calcium Bromide (CaBr2) Factory. Bromine Compounds Business Ideas & Opportunities

Calcium bromide (CaBr2) is a single salt clear brine fluid of 14.2 lbs/gal density. Calcium Bromide is a chemical compound that is used along with calcium chloride in well completion operations to make the solids free from brines. After the process the solids should have densities lying in the range of 11.5 to 14.5 ppg. Brine is usually produced along with oil and it provides osmotic wellbore stability while drilling water-sensitive shale zones.

Calcium bromide is an odorless white powder that reacts readily with water. It is the calcium salt of hydrobromic acid, a strong acid used to generate other compounds with industrial uses. Financial markets now track calcium bromide and related compounds due to their importance in a number of different sectors.

Uses and Applications:

Calcium bromide is used in two main applications – clear brine fluids in oil & gas and as an oxidizer for mercury emissions control. In upstream oil and gas, calcium bromide is used to control wellbore pressures during completion and workover operations. Calcium Bromide powder, dissolved in water or other brines, yields completion, workover and packer fluids with a maximum density of 15.3 ppg/1.83 s.g. It is useful in adjusting the density of fresh or recycled workover, completion and packer brines.

Calcium bromide has the following features/benefits:

·         It is non-damaging to the formation,

·         It is thermally and chemically stable,

·         It can be blended with other solutions containing bromides and chlorides, and

·         It contains 52 percent by weight calcium bromide in solution.

·         Calcium bromide can be used with calcium chloride brines and dry calcium chloride to formulate non-damaging fluids of densities from 11.7 lbs/gal to 15.1 lbs/gal.

 

Market Outlook

Global Clear Brine Fluids (Calcium Bromide) Market

Growing drilling activities across China, Egypt, Russia, Gulf of Mexico and the U.S. on account of growing energy demand is expected to remain a key driving factor for global clear brine fluids market. Asia Pacific accounted for 10% of total deep water drilling investment made in 2012. Increasing demand for clear brine fluids such as Calcium Bromide, Zinc Bromide as an alternative to conventional drilling fluids is expected to benefit the global market.

The rapid growth of the clear brine fluids segment is attributed to the growing demand for oil & gas drilling activities and workover operations. In the oil & gas industry, clear brine fluids are specially used to control formation pressure as well as lessen damage in oil reservoirs. Calcium bromide, a salt of bromine, which is part of clear brine fluids, is also used for mercury emission control at coal fired power plants. Thus, the growing consumption of clear brine fluids in the above mentioned applications drives their market globally.

Bromine Derivative

Bromine derivatives are mainly categorized into two segments, inorganic bromine derivative and organic bromine derivatives. Inorganic bromine derivatives mainly includes Calcium Bromide, Potassium Bromide & Sodium Bromide. Organic bromine derivatives includes Ethylene dibromide, Methyl Bromide, Hydrobromic Acid (Hydrogen Bromide), Tetrabromobisphenol A, Decabromodiphenyl Oxide and Octabromodiphenyl oxide.

The rising use of brine fluids derived from zinc bromide, sodium bromide and calcium bromide in the homogenous extraction of oil and gas will continue to drive the market growth to a higher extent. Tetrabromobisphenol A, commonly known as TBBPA, is expected to be the most consumed derivative, and accounted for 219,640.2 MT in terms of volume in 2016. In terms of application, flame retardants will continue to be the major application segment in the bromine derivatives market. The segment registered a total revenue of US$ 1.7 Bn in 2016.

The global bromine derivatives market has witnessed a significant level of developments involving organic and inorganic growth by the leading bromine derivatives manufacturers in the past 3-5 years.

The high demand for flame retardant plastics from automotive & consumer electronics industries is expected to propel the demand for bromine derivatives to a significant extent. Also, the present rate of urbanization is expected to boost the demand for various plastic products for buildings that require flame retardants as a mandatory requirement.

 

 

Tags

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Information

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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR